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How to Replace an audi replacement key service G28 Engine Speed Sensor
In this video, Charles the Humble Mechanic demonstrates how to replace the G28 engine speed sensor. The sensor is located at the edge of transmission, above the flywheel gear. It transmits a signal the ECU via an uncolored wire (T55/49) which is then sent to the tachometer within the instrument cluster.
1. Engine Speed Sensor
The sensor Spare Audi Key is located at the edge of the transmission above the flywheel ring gear the G28 Engine Speed Sensor sends an electrical signal to ECU pin T55/49 through a grey wire. The ECU then uses this information to control the flow of fuel, timig and boost. It also sends signals to the G5 tachometer inside the instrument cluster.
The sensor is used to connect the G40 Camshaft position Sensor. The ecu has to be aware of when the crankshaft has reached TDC, and where the camshaft lies to trigger the spark and injectors.
If this sensor fails when it fails, the ECU will display a P00160 error message. This indicates that the Crank Shaft is not in sync with the Intake Camshaft. It could also indicate an issue with the chain or a jump in the chain link of the upper chain. The code won't appear without the additional information supplied by other sensors (G4 or G40).
It's a bit tricky to test since there are several pins on the connector, and each has its own functions. The most effective method to test it is by measuring the resistance between the ECU and the sensor. It should read about 1000 ohms when the sensor is operating at its maximum. If you're having issues with this part, check for evidence of coolant or oil in the connector bay.
2. Injectors
Yesterday, when i was accelerating to the fullest speed from highway paytoll i had a big cut in power as if the engine was running out of gas or the injectors are not firing anymore. I took out the spark plugs this morning, 3 were drenched in gasoline and the fourth was unclean. When I crank the engine without sparks, I put a piece of tissue on the top of each hole in the injector and the 3 drenched with gazoline pop out, but the 4th stay shut. I checked the ground connection on ECU pins 14/55/30/55/48/55/14/55/48/ i get zero Ohm. I think the issue is in another location.
I also tried to reset the PID but without success. The car will start when the G28 is disconnected, but it runs fine with the G28 plugged in. However, the intermittent misfire problem persists at higher RPM. The coolant sensor (G62), even when it is unplugged, shows temperatures of -49c. I also noticed that the gauge for oil pressure in the cockpit is showing 2 bar when the actual pressure is 0.0 when i rev the engine.
I'm not certain what to do, i think i've pretty much completely ruled out all other possibilities. I'm concerned that i may have missed something. Let me know should you have any suggestions! TIA!
3. Fuel Pump
The fuel pump of the g28 gets a signal from the RPM sensor. The GM-style transmitter is similar to the G4 sender and works on the 80,100,200, UrS, and RS2 vehicles. You can easily locate a spare in a wrecking shop or parts store. It is simple to test them: simply switch your DMM into resistance mode and determine the distance between pins 1 and 2 (with the bump on the connector's edge facing upwards). They should be infinite Ohms.
4. ECU
The ECU of our 20vt turbo (3B AAN ABY) engines needs to know the position and speed the crankshaft to determine timing of fuel injectors, etc. It makes use of a Crank Position Sensor G4 and an Engine Speed Sensor G28 to accomplish this. If either of these go bad you will get codes on the diagnostic scanner which could cause engine shut down.
A failing G28 sensor can cause an inaccurate speed counter for the gearbox or a gearbox that shifts more quickly than normal, or a misfire while in gear. It is possible that the sensor is failing and requires to be replaced if you encounter any of these symptoms. The good thing is that they are very cheap and easily accessible, especially in the case of a Bosch unit like ours. Alternatively, GM's version of this part is a good option.
5. Tachometer
A failing engine speed sensor could be the cause of many issues in your audi car keys. It's an essential component of the transmission of your replacement key audi because it relays information to the ECU about how fast or slow the engine of the car is turning. This sensor could cause the transmission to malfunction and other car components to be affected.
The G5 engine sensor is located near the edge of the transmission, over the flywheel ring. It transmits an electrical signal through gray wire to ECU pin T55/49. The ECU then uses and processes this signal to control fuel, timig and boost and then transmitting it to the G5 tachometer inside the instrument cluster. You can check the sensor for any failure by checking the continuity between it and the tachometer, between ECU pin T55/49 and the instrument cluster connection to pin T6a/1 (trace [79trace [79]) and between pin T6a/1 and the instrument cluster pin T26a/12. You should observe approximately 1000 ohms of resistance between these two points. This is a common feature across the replacement audi keys 80-100-200-RS2 series, starting from the 1985 MC up to the 1997 UrS An and 1995 RS2 DU You may also find good ones in wrecking yards.
In this video, Charles the Humble Mechanic demonstrates how to replace the G28 engine speed sensor. The sensor is located at the edge of transmission, above the flywheel gear. It transmits a signal the ECU via an uncolored wire (T55/49) which is then sent to the tachometer within the instrument cluster.
1. Engine Speed Sensor
The sensor Spare Audi Key is located at the edge of the transmission above the flywheel ring gear the G28 Engine Speed Sensor sends an electrical signal to ECU pin T55/49 through a grey wire. The ECU then uses this information to control the flow of fuel, timig and boost. It also sends signals to the G5 tachometer inside the instrument cluster.
The sensor is used to connect the G40 Camshaft position Sensor. The ecu has to be aware of when the crankshaft has reached TDC, and where the camshaft lies to trigger the spark and injectors.
If this sensor fails when it fails, the ECU will display a P00160 error message. This indicates that the Crank Shaft is not in sync with the Intake Camshaft. It could also indicate an issue with the chain or a jump in the chain link of the upper chain. The code won't appear without the additional information supplied by other sensors (G4 or G40).
It's a bit tricky to test since there are several pins on the connector, and each has its own functions. The most effective method to test it is by measuring the resistance between the ECU and the sensor. It should read about 1000 ohms when the sensor is operating at its maximum. If you're having issues with this part, check for evidence of coolant or oil in the connector bay.
2. Injectors
Yesterday, when i was accelerating to the fullest speed from highway paytoll i had a big cut in power as if the engine was running out of gas or the injectors are not firing anymore. I took out the spark plugs this morning, 3 were drenched in gasoline and the fourth was unclean. When I crank the engine without sparks, I put a piece of tissue on the top of each hole in the injector and the 3 drenched with gazoline pop out, but the 4th stay shut. I checked the ground connection on ECU pins 14/55/30/55/48/55/14/55/48/ i get zero Ohm. I think the issue is in another location.
I also tried to reset the PID but without success. The car will start when the G28 is disconnected, but it runs fine with the G28 plugged in. However, the intermittent misfire problem persists at higher RPM. The coolant sensor (G62), even when it is unplugged, shows temperatures of -49c. I also noticed that the gauge for oil pressure in the cockpit is showing 2 bar when the actual pressure is 0.0 when i rev the engine.
I'm not certain what to do, i think i've pretty much completely ruled out all other possibilities. I'm concerned that i may have missed something. Let me know should you have any suggestions! TIA!
3. Fuel Pump
The fuel pump of the g28 gets a signal from the RPM sensor. The GM-style transmitter is similar to the G4 sender and works on the 80,100,200, UrS, and RS2 vehicles. You can easily locate a spare in a wrecking shop or parts store. It is simple to test them: simply switch your DMM into resistance mode and determine the distance between pins 1 and 2 (with the bump on the connector's edge facing upwards). They should be infinite Ohms.
4. ECU
The ECU of our 20vt turbo (3B AAN ABY) engines needs to know the position and speed the crankshaft to determine timing of fuel injectors, etc. It makes use of a Crank Position Sensor G4 and an Engine Speed Sensor G28 to accomplish this. If either of these go bad you will get codes on the diagnostic scanner which could cause engine shut down.
A failing G28 sensor can cause an inaccurate speed counter for the gearbox or a gearbox that shifts more quickly than normal, or a misfire while in gear. It is possible that the sensor is failing and requires to be replaced if you encounter any of these symptoms. The good thing is that they are very cheap and easily accessible, especially in the case of a Bosch unit like ours. Alternatively, GM's version of this part is a good option.
5. Tachometer
A failing engine speed sensor could be the cause of many issues in your audi car keys. It's an essential component of the transmission of your replacement key audi because it relays information to the ECU about how fast or slow the engine of the car is turning. This sensor could cause the transmission to malfunction and other car components to be affected.
The G5 engine sensor is located near the edge of the transmission, over the flywheel ring. It transmits an electrical signal through gray wire to ECU pin T55/49. The ECU then uses and processes this signal to control fuel, timig and boost and then transmitting it to the G5 tachometer inside the instrument cluster. You can check the sensor for any failure by checking the continuity between it and the tachometer, between ECU pin T55/49 and the instrument cluster connection to pin T6a/1 (trace [79trace [79]) and between pin T6a/1 and the instrument cluster pin T26a/12. You should observe approximately 1000 ohms of resistance between these two points. This is a common feature across the replacement audi keys 80-100-200-RS2 series, starting from the 1985 MC up to the 1997 UrS An and 1995 RS2 DU You may also find good ones in wrecking yards.
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